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Ergonomics

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Ergonomics
The Science of Human Measurement
The Science of Human Measurement

Ergonomics

Ergonomics—also known as human factors engineering—is the science of designing products, systems, and interfaces to optimize safety, comfort, and efficiency for the people who use them.

At Carelli Design, we apply principles from industrial engineering, psychology, anthropometry (the measurement of human body dimensions), and biomechanics (the study of muscular movement and physical limitations) to develop solutions that adapt to the physical and cognitive capabilities of users. We also consider factors such as reaction times, information processing, and the ability to manage psychological conditions, including stress, fatigue, or isolation.

By understanding the full spectrum of human interaction with environments and systems, we're able to design solutions that are both intuitive and effective.

We Design with People in Mind

We view people and the tools they use as a single, integrated system. Ergonomic design, therefore, is about balancing the strengths and limitations of both human and machine. Unlike machines, people need rest, are susceptible to illness, and can make errors. On the other hand, machines lack the adaptability and decision-making skills inherent to humans. The best-designed products recognize and integrate these realities, resulting in systems that maximize performance, usability, and reliability.

Technology Meets Human Understanding

Designing for people often involves advanced technologies such as computer-aided design/manufacturing (CAD/CAM) and robotic simulation to model human interaction. We also use 2D and 3D mannequins that represent diverse human body dimensions—such as seated height, reach, or arm span—to ensure our designs accommodate a broad user population, typically aiming to fit 90% of potential users.

Our ergonomic evaluations often involve simulations of real-world environments—from workstations to vehicles—where we observe how individuals engage with products under controlled, yet realistic, conditions. This hands-on approach allows our engineers to refine systems and tools with precision, ensuring optimal interaction and minimal strain or risk.